Precision technologies for the mining sector

How MAAG Gear’s solutions enhance efficiency and safety in the mining industry

In the mining industry, operational efficiency, best availability and safety are essential for sustainable production and the protection of personnel. MAAG Gear, a global leader in precision engineering, provides advanced industrial transmission solutions tailored to the specific demands of mining operations.

Their high-performance components not only boost productivity but also elevate safety standards across critical applications.

Industrial transmission solutions designed for mining efficiency

MAAG Gear offers a complete portfolio of mining gear solutions developed for heavy-duty mining environments. These components are engineered to deliver maximum reliability, seamless integration, and exceptional longevity.

MAAG Gear bevel sets

MAAG Gear bevel sets are essential for ensuring smooth, efficient performance in a range of equipment including horizontal and vertical mills, roller presses, conveyors, crushers, and excavators. Manufactured with premium materials using advanced production processes, these bevel gears offer robust, long-lasting industrial transmission performance. Tooth geometries can be customized - including straight, helical, palloid, and cyclo-palloid designs - to meet specific operational requirements. This level of adaptability reduces vibration and noise, while ensuring optimal power transfer.

MAAG Gear girth gear

Built for the most demanding conditions, MAAG Gear girth gears are the ideal choice for mills and kilns. Forged from high-grade alloy steel, they offer superior fatigue and wear resistance compared to traditional cast iron alternatives. Their segmented design ensures easier transportation and installation. Additionally, the welded construction and thermal treatment processes eliminate internal stresses, guaranteeing long-term durability and consistent performance.

MAAG Gear PPU gear unit

The MAAG Gear PPU is a two-stage planetary gear unit designed for roller presses and horizontal mills. Its latest redesign focuses on weight reduction and standardization, resulting in simplified installation and significant cost savings. Offering torque ranges from 100 to 4,200 kNm and gear ratios from 1:40 to 1:140, this unit is a powerhouse of precision and performance. Integrated oil tanks ensure continuous, efficient lubrication and reduced maintenance requirements, key to minimizing operational downtime.

MAAG Gear LGDX gear unit

Compact, flexible, and durable, the MAAG Gear LGDX gear unit is purpose-built for ball mills. Its symmetrical design allows installation in various positions, including 40° beneath the mill.

This flexibility reduces construction costs and heightens structural stability by minimizing sensitivity to vibration. In the event of gear tooth wear, the unit can be reversed to extend its service life. An intelligent lubrication system separates oil circuits to keep critical components clean and mitigate the risk of failure, making it a leading safety solution for mining operations.

Boosting operational efficiency with MAAG Gear

MAAG Gear solutions play a vital role in improving mining efficiency.

For instance, the adaptable design of the MAAG Gear LGDX gear unit enables quick repositioning without the need for major structural changes, lowering installation costs and reducing downtime. The ability to reverse gear units extends equipment lifespan and minimizes replacement frequency, adding long-term value to mining operations.

Engineering safety into every solution

Safety solutions are integrated into every MAAG Gear product. The LGDX Gear Unit’s smart lubrication system keeps contaminants out of sensitive components, minimizing the risk of mechanical failure. Its compact footprint and low-vibration design also contribute to safer operating conditions and greater stability, critical in high-load, high-pressure mining environments.

Precision engineering for tailored performance

At the core of MAAG Gear’s innovation lies precision engineering. Each component is meticulously designed to integrate seamlessly into existing systems while fulfilling the client’s exact technical requirements. A prime example is the MAAG Gear PPU gear unit: lightweight, modular, and engineered for optimal performance in a variety of industrial applications, including roller presses and rotary kilns. MAAG Gear continues to set industry benchmarks with its commitment to precision, durability, and safety.

With a product range that supports the most demanding mining gear applications, MAAG Gear enables mining companies to operate more efficiently and protect their workforce through cutting edge industrial transmission and safety solutions.